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<p>[QUOTE="Tom Maringer, post: 182312, member: 7033"]Thanks to all and especially JBK! It is the greatest compliment of all to hear that you may put your creativity to work inspired by my knobs!! </p><p><br /></p><p>Speaking of knobs... I was working on a new one today and had a scary accident. Nobody hurt! I strike these knobs on massive 36 gram copper planchets using a hydraulic press set at 150 tons. I had just made a new die (with a sitting pig on it) and a new back die (to replace the last one that broke) and had got to about the sixth strike when there was a BANG like a gunshot... the sound of breaking glass... and the light went out. Turns out the steel collar (1/2" thick x 3" diameter with a 1.25" hole) exploded from the force and went flying! Fortunately this is a relatively modern press (post OSHA). You have to push two buttons simultaneously (to keep hands out) and hold them down until a 1/2" thick armor shield window comes down before the press will actuate. The collar broke into four pieces. Two stayed in the die area. One came straight towards me and I was saved only by the armor shield. There is a deep gash on the inside of the shield. The other one went out the back of the press and smashed the light bulb where I had removed the other shield in order to put a bright light there. </p><p><br /></p><p>Had a bit of an adrenaline rush there... I guess I'll take a break 'til I get a new collar made... and replace the back armor shield. I'll have to figure out another way to get light in there. </p><p><br /></p><p>Mostly... looking at the dent in the armor... I'm glad I'm still here! I've heard people (including myself) say bad things about OSHA rules... but they have sure cut down on workplace accidents! After this one I will never complain again!</p><p><br /></p><p>Cool looking pig though...[/QUOTE]</p><p><br /></p>
[QUOTE="Tom Maringer, post: 182312, member: 7033"]Thanks to all and especially JBK! It is the greatest compliment of all to hear that you may put your creativity to work inspired by my knobs!! Speaking of knobs... I was working on a new one today and had a scary accident. Nobody hurt! I strike these knobs on massive 36 gram copper planchets using a hydraulic press set at 150 tons. I had just made a new die (with a sitting pig on it) and a new back die (to replace the last one that broke) and had got to about the sixth strike when there was a BANG like a gunshot... the sound of breaking glass... and the light went out. Turns out the steel collar (1/2" thick x 3" diameter with a 1.25" hole) exploded from the force and went flying! Fortunately this is a relatively modern press (post OSHA). You have to push two buttons simultaneously (to keep hands out) and hold them down until a 1/2" thick armor shield window comes down before the press will actuate. The collar broke into four pieces. Two stayed in the die area. One came straight towards me and I was saved only by the armor shield. There is a deep gash on the inside of the shield. The other one went out the back of the press and smashed the light bulb where I had removed the other shield in order to put a bright light there. Had a bit of an adrenaline rush there... I guess I'll take a break 'til I get a new collar made... and replace the back armor shield. I'll have to figure out another way to get light in there. Mostly... looking at the dent in the armor... I'm glad I'm still here! I've heard people (including myself) say bad things about OSHA rules... but they have sure cut down on workplace accidents! After this one I will never complain again! Cool looking pig though...[/QUOTE]
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