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AT vs NT??? 1881s morgan $
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<p>[QUOTE="JPeace$, post: 2337011, member: 42727"]Not exactly. Without going into too much detail, the work rolls are the only 2 of the 20 in the mill box that touch the material. The finish on the material is directly related to the "polish" on the rolls. The other 18 rolls all play a role in shaping the material, but they do not touch the metal. Any small imperfection on the work rolls will be imparted on the material. So the mill operator is responsible for monitoring the material (along with some automated visual monitoring) and reacting to imperfections. If he sees a problem, he stops the mill and pulls the rolls. Generally, we can reduce most material 70-80% before it work hardens. At that point, the "excess" material migrates to the edges. What we see is edge ripple and potentially small cracking. To further work the material, we need to slit the edges off and then anneal the material. If you try to work material with any edge cracks, you risk "breaking" the material in the next reduction. </p><p><br /></p><p>Now, when you "pull" material, which in laymens terms is what is happening, you start to orient the grains in the material. The naturally orient in the rolling direction. Part of the annealing process tries to change the isotropy of the grains. </p><p><br /></p><p>Anyway, when I see stress marks like in your photograph, I believe them to be planchet "errors". The planchets likely were not annealed properly, therefore, the material was a little brittle and the grain orientation was not minimized. The issue became magnified during the minting process.[/QUOTE]</p><p><br /></p>
[QUOTE="JPeace$, post: 2337011, member: 42727"]Not exactly. Without going into too much detail, the work rolls are the only 2 of the 20 in the mill box that touch the material. The finish on the material is directly related to the "polish" on the rolls. The other 18 rolls all play a role in shaping the material, but they do not touch the metal. Any small imperfection on the work rolls will be imparted on the material. So the mill operator is responsible for monitoring the material (along with some automated visual monitoring) and reacting to imperfections. If he sees a problem, he stops the mill and pulls the rolls. Generally, we can reduce most material 70-80% before it work hardens. At that point, the "excess" material migrates to the edges. What we see is edge ripple and potentially small cracking. To further work the material, we need to slit the edges off and then anneal the material. If you try to work material with any edge cracks, you risk "breaking" the material in the next reduction. Now, when you "pull" material, which in laymens terms is what is happening, you start to orient the grains in the material. The naturally orient in the rolling direction. Part of the annealing process tries to change the isotropy of the grains. Anyway, when I see stress marks like in your photograph, I believe them to be planchet "errors". The planchets likely were not annealed properly, therefore, the material was a little brittle and the grain orientation was not minimized. The issue became magnified during the minting process.[/QUOTE]
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AT vs NT??? 1881s morgan $
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