Not yet, but I need to find some good PCGS slab holders - I don't care much for the standard blue ones, and I came across an enormous aluminum suitcase that seemed like overkill for my small collection. Where did you find that?
Sorry, but all woods give off gases harmful to coins. Some woods, like mahogany, just give off smaller amounts of those gasses. That is why mahogany was chosen in years gone by, and in the present day, as the best wood to use to make coin cabinets.
Wood out gassing determines ( other than species), whether it was kiln dried, time after cutting, temperature exposed to, humidity exposed to, etc. Freshly cut moist wood will outgas much more than older, kiln dried wood. The wood doesn't continue to make fresh product, so is similar to PVC plastic, once the plasticizers outgas, the plastic itself is less of a problem. One way is to close your eyes and smell the wood. Freshly cut oak for example has a very strong smell, some of my 20+ year old stock does not ( and is harder than heck).
It is one thing that unites canines and male humans, the older they get, the gassier they get.:devil:
I would worry that the polyurethane would also put off gases. I don't feel there is anything that's 100% safe.
Yes. And any and all of the stains, sealers, finishes, etc. also put off gasses. So do all of the materials typically used to line these boxes or coin cabinets. As well as the glues used to attach those materials to the wood. Proper coin storage is very simple, if you want to make sure that there is nothing that can affect the coins, then you must use inert materials and only inert materials. And, follow the rest of proper storage methods.
Well that depends on what stage the toning has reached. The terminal stage of toning is harmful to any coin. So if you use a storage method that is conducive to toning, eventually the coins are going to be harmed. Every time.