Is hairline chatter related to metal flow?

Discussion in 'Coin Chat' started by John Anthony, Jan 23, 2013.

  1. John Anthony

    John Anthony Ultracrepidarian

    The following three coins are all certified by PCGS at MS66, and they are fairly representative examples of coins minted in their respective decades.

    The first one exhibits a great deal of chatter around the rim - something you see often in the 70's and 80's, particularly in P-mint coins.

    [​IMG]

    In the 90's, the mint moves to a lower relief on this series, particularly concerning the high points of the cheek on the obverse and shield on the reverse. From 1992 on, there is generally still some chatter, but it's significantly reduced.

    [​IMG]

    By the time the satin finish collector coins come out, the chatter is all but eliminated.

    [​IMG]


    Now I understand that some of the hits on the earlier coins can be attributed to the packaging process, but my question is: can the striking process actually cause hairline fractures in the field?

    Notice the concentration of chatter around the date of the 71-P, where it's weakly-struck. I've seen this pattern a number of times. Is it coincidence, or does a lower striking pressure in a particular area actually induce the micro-fractures in the field?
     
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  3. coinguy-matthew

    coinguy-matthew Ike Crazy

    The chatter you are referring to is caused by the annealing process which takes place before the actual striking of the coin. Its caused because CuNi clad coins are very hard and if not struck hard enough the annealing marks do not go away.
     
  4. John Anthony

    John Anthony Ultracrepidarian

    Thanks Matthew. Do you know if the annealing process changes at all from the 70's to current, or is the diminution of chatter a result of lower profiles and stronger striking pressure?
     
  5. coinguy-matthew

    coinguy-matthew Ike Crazy

    \

    Not really sure as im not an expert just asked the same question once and that was the answer i was given. Its important to know cause some coins given a high grade with such marks can be very confusing, whats important is separating annealing marks from bag marks. Bag marks typically show the reeded edge of another coin...
     
  6. GDJMSP

    GDJMSP Numismatist Moderator

    Annealing does not cause or put any marks on the planchets - none. When planchets are annealed they are laying flat on a conveyor belt, that belt carries the planchets into the annealing furnace. As they pass through the furnace the planchets are heated to the required temperature for the particular blank. Then that same belt carries them out of the furnace and dumps then into a large vat of water where they go through the first of the washing stages.

    During the annealing process no planchet even touches another planchet. The planchets do not move, they just lay there on the conveyor belt. So there is no way that the annealing process can cause marks on the planchets - none.
     
  7. GDJMSP

    GDJMSP Numismatist Moderator

    And John, metal flow does not cause or create any chatter on the coin. Metal flow usually removes all chatter that is on the planchet. And yes, before somebody argues, there are exceptions when metal flow will not remove every single mark that was on a planchet before it was struck. But as general rule it does.
     
  8. John Anthony

    John Anthony Ultracrepidarian

    Yes, I watched a video of the process and that's exactly what I saw as far as the annealing furnaces are concerned. But Matthew's point that the hairlines are caused before the strike is still valid I think. The punching, rims, washing, tumble polishing, and machine sorting must take its toll.

    So there is a correlation between weakly-struck areas of the device and the concentration of hairlines in the fields of those areas - but it's not a matter of metal flow, but rather lack thereof.
     
  9. coinguy-matthew

    coinguy-matthew Ike Crazy

    You should watch this maybe????

    http://www.youtube.com/watch?v=7jggPpaLyKk
     
  10. John Anthony

    John Anthony Ultracrepidarian

    Interesting. That annealing furnace was very different from the one I saw. The planchets certainly did get tumbled around. I watched the process of making proofs, which is obviously different than business strikes. In the case of proofs, the planchets did in fact ride on conveyor belts through the annealing furnace without touching each other, as Doug mentioned.

    http://www.youtube.com/watch?v=Y0gR9Fn5qsQ

    (FF to 1:00 - annoying introduction.)
     
  11. GDJMSP

    GDJMSP Numismatist Moderator

    Yeah they got tumbled around, but not until after they came out of the annealing furnace.
     
  12. GDJMSP

    GDJMSP Numismatist Moderator

    You're kind of mixing things up here now. Your original question was if chatter could be caused by the annealing process. And that answer to that is no it cannot.

    But yes chatter on the planchets can be caused by several different things before strike. But as I said, marks on the planchets are almost always wiped out by the strike.

    What you are forgetting about are all of the things, and there are many, that cause chatter after the strike. I'd say that 99% of any chatter you see on a coin happens post strike.



    Rarely is that true.


    edit - Although I think I know what you meant by your title of this thread, I want to make sure you realize something. Hairlines and chatter, are two different things. Hairlines are fine scratches on the surface of a coin. Chatter is tiny, little contact marks. Hairlines are usually caused by the coin sliding across something, or something sliding across the coin. Chatter is caused by something, usually another coin, hitting the coin.
     
  13. John Anthony

    John Anthony Ultracrepidarian

    Ok, thank you very much for the clarifications Doug!
     
  14. 19Lyds

    19Lyds Member of the United States of Confusion

    I'm gonna disagree with you Doug. Annealing "may" have occured with trays in the old days but certainly not during todays mass production of millions of coins. Strictly speaking post 1965 when the copper nickel planchets were introduced and more specifically with the CnClad Kennedy Half and Eisenhower Dollars.

    The "chatter" the OP is referring to is most certainly introduced during the annealing phase and as such, that chatter, which is most prominent near the edges of the struck coin, can be struck out with good metal flow during the striking process. Metal flow is the direct result of striking pressures and for the CnClad coins, increased striking pressures caused premature die failure. Dialing down the striking pressures produced enough detail for the coin to meet spec but left that annealing chatter near the edges of the coin. Poor metal flow also leaves this chatter in the high points of the coins as well. Namely the cheek and chin areas. This is one of the reasons that these CnClad coins look so terrible.

    No doubt, during the pre-strike manufacturing process, planchets are tumbled enough to create these hits which are most evident on the Philadelphia IKE's and Kennedy's. The Denver Facility had a die repair shop but lacked the ability to create dies in the 70's. As such, damaged dies were "repaired" until no longer serviceable. These repairs are quite evident on the Eisenhower Dollars from Denver.

    Notice the flattened Date on the OP's coin. This is quite common on these CnClad coins and is a direct result of lower striking pressures.

    The manufacturing of die's AND coin's changed dramatically when silver was replaced with the much harder CnClad media. The end result reflects that difference in the form of planchet chatter commonly referred to as annealing chatter. It exists oin virtually every coin the US Mint produces with the exception of special collector coins (i.e. Satin Finish and Proofs)

    Below is a lightweight Silver Clad Eisenhower which shows evidence of this chatter.

    02-1973-S LightweightD.jpg 04-1973-S LightweightD.jpg

    Since the above coin is 1.5 grams lighter than spec, it can be assumed that the planchet was thinner than the norm. A thinner planchet creates a weaker strike with the net result being the chatter is not removed due to incomplete metal flow.

    To address the high point chatter problems, the US Mint toned down the relief of the Kennedy Hald Dollar over a series of years creating the now, nearly flat coins that we see today. In 1972, the US Mint started experimenting with harder die steel so that pressures could be adjusted to accomodate the harder planchets. The net result shows up with the 1974 and later IKE's in that MS67 is fairly rare until that time.

    Ti make a boring story short, I'd summarize by saying that the manufacturing processes changes significantly when CnClad was introduced to step up coin production.
     
  15. John Anthony

    John Anthony Ultracrepidarian

    I appreciate your expertise as always, Lee.
     
  16. 19Lyds

    19Lyds Member of the United States of Confusion

    truth be told, I'd always heard of annealing ovens and annealing drums but after Dougs post, looked it up in the Error Coins Encyclopedia.

    Sure enough, there's a picture of a tray in the oven. But, its a tray of dies, not coins. It's also an old photo but it did get me to thinking. The video definitely shows a drum as the planchets are spilled toward the quenching bath. Whether or not that is an annealing drum or not is unclear from the video.

    Annealing.jpg

    Most assuredly, coins do touch each other during all phases of the manufacturing process with the exception of the striking process. Sometimes even then though.
     
  17. GDJMSP

    GDJMSP Numismatist Moderator

    Think for a minute, use your head. They want the planchets to all reach the same temperature. If they were piled on top of one another in drum like you see in the video, would that even be possible ? No, it wouldn't. The best, and quickest, way for the planchets to reach the required temperature is if they are laying flat, and still, exposed to the heat.

    What you see in the video is not a drum, it is just a short metal lip that catches the planchets as they come off the conveyor belt from the furnace. It spins slowly like that so that all of the planchets come off the lip. If it just sat there then the planchets on the bottom would never move, they'd be stuck, and only the ones spilling over the top of them would reach the quenching bath.

    Here's a couple more links that confirm what I am saying -

    https://sites.google.com/site/howtomakeacoin/how-to-make-process/annealing-process

    http://www.samint.co.za/Processes.aspx

    The annealing process starts when the planchets enter the furnace. It ends when they leave the furnace. And that spinning rim you see in the video, is after they have left the furnace.
     
  18. coinguy-matthew

    coinguy-matthew Ike Crazy

    Just admit it Doug you were wrong, providing links that have nothing to do with the U.S. Mint is weak. You know and i know that some marks on a the coin happen before the strike and sometimes are not completely removed, that is all john wanted to know about.
     
  19. GDJMSP

    GDJMSP Numismatist Moderator

    No, I was not wrong. Do you think that the US Mint is the only one that uses the same processes ? Most of the mints in the world follow the same processes that we do. The links I provided were just additional evidence that what I was saying about the annealing process is true. And you can see it yourself in the US Mint video.

    Ya know, I have no problem at all admitting when I am wrong - none. But it seems, more often that not, that some members entire purpose for posting is to disagree with me. Or say that I am wrong about something.

    With your words Mathew you stated that you had no idea, but it is simply what you were told. But yet here you are arguing the point and telling me I am wrong, based on something you heard someplace. I am presenting factual evidence that supports my comments. What are you presenting ? 19Lyds even admits to having a picture in coin book that says I am right. Plain old common sense says I am right. But yet I am still supposed to be wrong ?

    Based on what ? Just because it's me ?

    Uhhhh yeah, seems to me I remember saying exactly that.

    And no that isn't all he wanted to know. His exact question was -



    Read more: http://www.cointalk.com/t221323-2/#ixzz2Iumwivog


    And the answer to that is no as well. A lower striking pressure absolutely does not induce micro-fractures in the field.

    You were the one Mathew who brought up the annealing process, and you are the one who stated that the annealing process is what caused the chatter on coins - based on something you had been told.

    Well, whoever told you that was wrong. There are several things that do cause chatter on the planchets before they are struck, and there even more things that cause chatter on the coins after they are struck, both before and after they leave the mint. But yet before they ever reach the hands of the public.

    But the annealing process itself, is NOT one of those things.
     
  20. coinguy-matthew

    coinguy-matthew Ike Crazy

    I dont know maybe you missed it? http://www.youtube.com/watch?v=7jggPpaLyKk and i think the annealing process would include the wash in the tumbler after i mean a process includes more than one step. You seem to be hung up on the furnace and ignoring the fact that in order to properly anneal the coins they wash and tumble them. All im saying is that the process of annealing the planchets is what causes these marks i dont really care if you want to believe that or not but during the annealing process the coins do indeed touch each other maybe not in the furnace but on the way in and out.
     
  21. coinguy-matthew

    coinguy-matthew Ike Crazy

    I did not mean for you to take it personally Doug at all and am sorry if you took it that way, I meant no disrespect just disagree thats all....
     
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